Bug-o-systems CWE-5 Bedienungsanleitung

INSTRUCTIONSANDPARTS MANUALCWE-5CIRCLE WELDERPlease record your equipment identication information below for future reference. This information can b

10CWE-1000-B CW-5 CONTROL BOX / PARTS DIAGRAM / PARTS LISTSECTION A-A SECTION B-B SECTION C-C SECTION D-D AABBC CD D6222,30,38,70404142434445202137555

11CWE-1000-B CW-5 CONTROL BOX / PARTS LIST, CONT’D. ITEM QTY PART NO. DESCRIPTION 19 1 CWO-6527 0-90V Speed Control w/ Isolator 20 24 FAS-01

12

13

14  

15 ITEM DESCRIPTION PART NO. PCB1 Timer Board PCB PCB-1350 PCB2 Motor Control Board PCB PCB-1351 PCB3 Power Supply PCB PCB-5800 PCB4 Micro C

16CWE-1000-B-WD REMOTED CW-5 CONTROL BOX WIRING DIAGRAM, CONT’D. 

17TECHNICAL DATAAmperage: 0-300 ampsInput Voltage: 115 VACVoltage: 0-50 VACWire Sizes: .035" - .078" (.89 - 1.98 mm)Rotation Speed: .5-

18CWE-5 CIRCLE WELDER / EXPLODED VIEW2425161519951113714432026210232221181171261182827

19CWE-5 CIRCLE WELDER / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1296 90 Degree Hose Adaptor 2 1 CWO-3001 CW-5 Shaft Assembly 3 1

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20CWE-5 CIRCLE WELDER / WIRING DIAGRAM1 31026TO POWER CABLE54789ELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Weld Cable Inlet 2/0 CWO-30122 We

21CWE-1525 COLLECTOR FOR CWE-1500 / WIRING DIAGRAMELECTRICAL COMPONENT CHART ITEM QTY DESCRIPTION PART NO. 1 1 Panel Connector, 4-T, M BUG-1034

22CWE-1025 CONTROL TO UNIT CABLE CWE-1010 CONTROL MOUNT ARM BLKWHTGRNORGREDBLKWHTGRNORGREDCWE-1020 SENSOR CABLEREDBLKWHTSHIELDSHIELDBRNBLKBLUSENSOR LE

23CWO-1670 CWE-5 RACKING SYSTEM / EXPLODED VIEW / PARTS LISTCWO-1685 HORIZONTAL RACKER / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION

24CWO-3004 CAM SHAFT AND SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4073 Ball Joint Rod End 5/16-24 RH

25CWO-3005 5" CAM ASSEMBLY / EXPLODED VIEW / PARTS LISTCWO-3008 WIRE REEL MOUNT ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRI

26CWE-1535 LARGE BRUSH HOLDER AND SUPPORT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWE-1536 Large Brush Holder Support

27CWO-3418 TRANSMISSION 3.5:1 ASSEMBLY / EXPLODED VIEW / PARTS LISTCWE-1530 SMALL BRUSH HOLDER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART N

28CWE-5 GUN ASSEMBLIESCWO-1500-A #4 1/16 GUN ASSEMBLY MIG/FLUX 1/16 WIRE SIZE CWO-8002 14H-116 CONTACTOR TIP 10 CWO-8006 24A-62-SS NOZZLE 1

29#4 GUN AND CABLE ASSEMBLY / EXPLODED VIEW / PARTS LIST8667910 675413692PARTS LIST WIRE SIZEITEM QTY PART NO. DESCRIPTION .035 .045 .052 1/16 5/641

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acros

30CWE-5 DRIVE ROLL KITSPART NO. DESCRIPTIONCWO-7026-.035 DRIVE ROLL KIT .035 (0.9mm) SOLID WIRECWO-7026-.035C DRIVE ROLL KIT .035 (0.9mm) CORED WIR

31ACCESSORIESCWO-3023-1 Torch Angle AdjusterThe Torch Angle Adjuster allows the operator to adjust the angle of the gun precisely, without unclamping

32ACCESSORIES, CONT’D.CWO-3894 HILLSIDE KITThe CWO- 3894 Hillside Kit provides a single rise and fall motion per revolution of the machine to provide

33CARRIAGESCWO-4530 151 CarriageThe 151 Carriage mounts on a standard monorail. The carriage allows the operator to move the machine the length of the

34SETUP INSTRUCTIONS FOR CWE-5 / CB-1P USED IN SPRINKLER FABRICATIONSUPPORTING FIXTURE AND PIPE STANDSThe rst priority should be given to where the 

35INSTALLING CARRIAGES AND MACHINES ON THE MONORAILAssemble carriages and put them on the rail.The CWE-5 welder is put on the carriage that is nearest

36SETUP DIAGRAM FOR CWE-5 / CB-1P USED IN SPRINKLER FABRICATION3/4" x 6" x 26" BAR(19 x 152 x 660 mm)TACK WELD 1/8" x 1" (3x2

37PREVENTIVE MAINTENANCE / CWE-5 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is di

38Refer to CWE-5 Electrical Component Chart. (Pg. 18)GMA Wire Feed Control item #7:Open control box, use an air hose to blow out dust and dirt. Check

39Refer to CWE-5 Electrical Component Chart. (Pg. 18)CWE-5 Collector item #9:The collector ring should be sanded once a year. If the collector ring is

4 5 ... Introduction / Features / Setup and Operation 7-9 ... CWE-1000-B Programmable Rotation Controls 10-11 ... CW

40WARRANTYLimited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where

5INTRODUCTION The CWE-5 Circle Welder is designed for circular single pass welding of couplings on sprinkler pipe utilizing MIG or FLUX CORED process,

6SETUP AND OPERATION, CONT’D.ADDITIONAL CABLESThe circle welders are supplied with the following cables: 1. CWO-3139 50' (15 m) power cable that

7CWE-1000-B PROGRAMMABLE ROTATION CONTROLSCN2CN3QSCN1RTKLMPHNJABCFEDGU

8(A) WIRE SPEED CONTROL:This control sets the feed speed of the wire feeder. Turn the knob to the LEFT for slower speeds and to the RIGHT for higher s

9CWE-1000-B PROGRAMMABLE ROTATION CONTROLS, CONT’D.(L) CYCLE START SWITCH:In the AUTOMATIC WELD mode the CYCLE START SWITCH initiates the automated we