Bug-o-systems CW-7 Bedienungsanleitung

INSTRUCTIONSANDPARTS MANUALCW-7CIRCLE WELDERPlease record your equipment identication information below for future reference. This information can be

10CWO-1700 CW-7 CIRCLE WELDER / EXPLODED VIEW22953013253183132271215282916211441182372241261719346331020

11CWO-1700 CW-7 CIRCLE WELDER / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-1665 CW-7 Racking System 2 1 CWO-1690 Large Horizontal Rac

12ELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Meter Kit Assembly CWO-30272 Brush Holder & Support Assembly CWO-3063-23 Power Cable CWO-31

13CWO-3495 CW-7 COLLECTOR / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 6 CWO-3127 Brass Ring 4.250" Dia x .188 Thk 2 1

14CWO-3139 UNIVERSAL POWER CABLE / EXPLODED VIEW / PARTS LISTCWO-3139-M MILLER POWER CABLE / EXPLODED VIEW / PARTS LIST

15CWO-1665 CW-7 RACKING SYSTEM / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 ABR-1060 V-Guide Ways 33" 2 1 CWO-1675

16CWO-2005 WIRE FEEDER GUARD / EXPLODED VIEW / PARTS LIST362154 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-3209 Hinge 3/4" x 2" Lg 2

17CWO-3027 METER KIT ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 48" 900-4-001 2 Cond. 18 AWG. SJO Cord 2 1

18CWO-3496 SHAFT ASSEMBLY / EXPLODED VIEW / PARTS LISTCWO-3227 CAM SHAFT & SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESC

19CWO-3205-11 7" CAM ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BUG-2098 Delrin Washer 3/8" 2 1 BUG-

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

205423678551CWO-3063-2 LARGE BRUSH HOLDER AND SUPPORT / EXPLODED VIEW / PARTS LISTCWO-3194 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PA

21CWO-3361 P.M. MOTOR ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4067 P.M. Motor 1072 2 1 CWO-4147 P.M. M

2212,3,4,56CWO-3461 SMALL RETAINER BLOCK ASSEMBLY / DETAIL VIEW / PARTS LISTWHITE 10"BLACK 10"RED 10"ORANGE 10"1234CWE-1530 SMALL

23CWO-3332 GMA WIRE FEEDER CONTROL / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-2255 Toggle Switch 2 2 BUG-2287

24CWO-3332 GMA WIRE FEEDER CONTROL / WIRING DIAGRAMELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Toggle Switch ON-Off-ON BUG-22552 Power Recept

25CWO-6210 ROTATION CONTROL / EXPLODED VIEW / PARTS LIST13,14,218232220615,16211412292919142110131321,14,13112472728425,265911815,1723 ITEM QTY PART

26CWO-6210 ROTATION CONTROL / WIRING DIAGRAM / ELECTRICAL COMPONENT CHART= INDICATES ITEMS THAT ARE SUPPLIED TOGETHER.ELECTRICAL COMPONENT CHARTITEM D

27CWO-1560-A #5 .035 GUN ASSEMBLY MIG/FLUX .035 WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8034 25CT-75 NOZZLE 1 CWO-8035 35CT NOZZLE INSU

28CWO-1700-A #5 .035 GUN ASSEMBLY SUB ARC .035 WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8036 55 SW GAS DIFFUSER 1 CWO-8039 45-3545-15 CA

29CWO-3690-_ K231 SUBARC GUN ASSEMBLY / EXPLODED VIEW / PARTS LIST1234561111a7810121314159ITEM QTY PART NO. DESCRIPTION 1 1 PXS-15106-3/32 Nozz

3PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across the

30CWO-3700-_ SUBARC GUN ASSEMBLY / EXPLODED VIEW / PARTS LIST1232476 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3698 Adaptor-LN7 2 2 CWO-1817 Bu

31 * ITEMS NOT SHOWN9667811 67541368102#5 GUN AND CABLE ASSEMBLY / EXPLODED VIEW / PARTS LISTPARTS LIST WIRE SIZEITEM QTY PART # DESCRIPTION .035 .045

323-JAW EXPANDABLE CHUCKSCWO-36603-Jaw Expandable ChucksMounts and automatically centers the Circle Welder on nozzles with or without anges. As shown

33OPTIONAL MOTORIZED RACKING EQUIPMENT / CWO-1665-MV / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ABR-1060-MH Motorized Horiz

34OPTIONAL MOTORIZED RACKING EQUIPMENT / CWO-1690-MH / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1550 Gear Motor (150:1

35OPTIONAL RACKING MOTORIZED RACKING / CWP-3350 / EXPLODED VIEW / PARTS LIST1 ITEM QTY PART NO. DESCRIPTION 1 1 CWP-3351 Motorized Vertical Hea

36OPTIONAL RACKING MOTORIZED RACKING / CWP-3351 / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-3355 Hvy Duty Rack 150:1 No

37OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1100/ EXPLODED VIEW / WIRING DIAGRAM

38OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1100 / PARTS LISTITEM COMPONENT ITEM DESCRIPTION 120VAC 240VAC 42VAC1 PRS-1111Input End Panel12 BUG-2923.

39OPTIONAL MOTORIZED RACKING EQUIPMENT / CWP-3363 / EXPLODED VIEW / PARTS LISTOPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1075 / EXPLODED VIEW / PARTS

4TABLE OF CONTENTS CW-7 CIRCLE WELDERINSTRUCTIONS AND PARTS MANUALPAGE 5-6 ... Introduction / Features / Setup and Operation 7 ... CWO-3332 Wi

40PREVENTIVE MAINTENANCE / CW-7 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is dis

41Refer to CW-7 Electrical Component Chart. (Pg. 12)GMA Wire Feed Control Item #6:Open control box, use an air hose to blow out dust and dirt. Check a

42Refer to CW-7 Electrical Component Chart. (Pg. 12)CW-7 Collector Item #11:The collector ring should be sanded once a year. If the collector ring is

43WARRANTYLimited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where

5INTRODUCTION The CW-7 Circle Welder is designed for welding of nozzles into vessels or domed heads utilizing SUB-ARC, MIG or FLUX CORED PROCESS, with

6SETUP AND OPERATION CONT'D.ADDITIONAL CABLESThe circle welders are supplied with the following cables:1. CWO-3139 50' (15 m) power cable t

7CWO-3332 WIRE FEEDER CONTROLSWIRE FEED SPEED CONTROL:This control sets the feed speed of the wire feeder. Turn the knob to the left for slower speeds

8CWO-6210 ROTATION CONTROLSDIGITAL READOUT:Displays reference number only.SPEED CONTROL:Controls the speed in which the machine travels. The depicted

9TECHNICAL DATAAmperage: 0-500 ampsInput Voltage: 115 VACVoltage: 0-50 VACWire Sizes: .035-3/32" (.8-2.4 mm)Rotation Speed: .2-2.2 rpmCam Ra