Bug-o-systems Stiffener Welder Bedienungsanleitung

A DIVISION OF WELD TOOLING CORPORATIONPHONE: 412-331-1776 http://www.bugo.com FAX: 412-331-0383280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA,

10PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-3140 Handle w/ Threaded Rod 2 1 BUG-3141 Knob 3 1 BUG-3144

11PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 60 in. 900-4-001 2 Cond. 18 AWG. SJO Cord 2 1 BUG-1600 Gear Motor (50:1) 3

12BUG-3280 CONTROL BOX 120 VAC 50-60/1 EXPLODED VIEW ITEM QTY PART NO DESCRIPTION 1 4 ABP-1069 Switch, Toggle SPST, ON-OFF * 2 1

13CONTROL BOX WIRING DIAGRAM

14BUG-3280 CONTROL BOX 120 VAC/50-60/1BUG-3282 CONTROL BOX 240 VAC/50-60/1BUG-3284 CONTROL BOX 42 VAC/50-60/1ELECTRICAL COMPONENT CHARTITEM D

15BUG-3291-_ LN-9F WIRE FEEDERINCLUDES:BUG-3150-_ DRIVE ROLL KIT(REFER TO CHART BELOW FOR WIRE SIZE)WIRESIZEDRIVE ROLLKITBUG-3170-_SUB ARCBUG-3180-_MI

16ITEM PART NO DESCRIPTION 1 BUG-1083 Eye Bolt - 3/4" ID 2 BUG-2593 Glide “Flat” 3 BUG-2660 Fits-All Cl

17BUG-3190 STIFFENER WELDER WITHOUT FEEDER / EXPLODED VIEW416117186182019192852632927287264825219102125111214213121522232424CBAACB

18BUG-3229 ARM AND WHEEL ASSEMBLY EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION 1 BUG-9180-6 Rod 6" 2 B

19BUG-3335-_ HEAVY DUTY CORNER FOLLOWER EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION 1 BUG-3315 Slide Assembly 2

SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR P

20ITEM PART NO. DESCRIPTION 1 BUG-3161 Cone Body Assembly 2 BUG-3162 Nozzle Body 3 BUG-3163 Locking Ferrule 4 BUG-3164 F

21BUG-3170-_ STIFFENER WELDER SUB ARC / EXPLODED VIEW86799876554231ABC1AC

22BUG-3180-_ STIFFENER WELDER MIG 120 VAC / PARTS LIST INCLUDES: BUG-3190 Stiffener Welder Without Feeder. The following parts are also included: ITEM

23BUG-3180-_ STIFFENER WELDER MIG / EXPLODED VIEW245CB536611ABCA

24BUG-3200-_ STIFFENER WELDER (FLUX CORE WIRE) 120 VAC / PARTS LIST INCLUDES: BUG-3190 Stiffener Welder Without Feeder. The following parts are also i

25BUG-3200-_ STIFFENER WELDER (FLUX CORE WIRE) / EXPLODED VIEW11ABC355BC42A

TROUBLESHOOTING GUIDE26PROBLEM CAUSE REMEDYDoes Not Run, I n d i c a t o r L i g h t O f f .

CONTROL BOX WIRING DIAGRAM (FOR OPTIONAL STOP-ON-CRATER-FILL FUNCTION)

28BUG-3280-SOC CONTROL BOX 120 VAC/50-60/1BUG-3282-SOC CONTROL BOX 240 VAC/50-60/1BUG-3284-SOC CONTROL BOX 42 VAC/50-60/1ELECTRICAL COMPONENT

29WARRANTYLIMITED 3-YEARWARRANTY*MODEL ________________________________SERIAL NO. ____________________________DATE PURCHASED: _____________________

FALLING EQUIPMENT can cause serious personal injury and equipment damage.MOVING PARTS can cause serious injury.4...Introduction / Assembly /

4INTRODUCTION The BUG-O STIFFENER WELDER is supported by four Caster Wheels (N) for easy (positioning) movement. Turn the Handle (Q) counterclockwise

5The Stiffener Welder has two spring loaded corner followers which keep the welding guns aligned while the unit is running. The spring loaded Slide

6Three adjustments are used to achieve the shown normal work position. The Corner Follower Adjustment Knob and Clamp (D) are used to move the gun up a

7The carriage has four Adjustable Guide Wheels (K) for quick adjustment or change. Use the Adjustable Clamp Levers (M) to set the guide wheels so that

81. Connect the power sources, to the LN-9F wire feeders. (Refer to the LN-9F manual). • Power for the BUG-O drive (120 VAC, 50/60, 1 PH) is taken f

9STIFFENER WELDER SUB ARC Power Requirements: BUG-3170_* 120 VAC, 50/60, 1 PH BUG-3172_* 240 VAC, 50/60, 1 PH BUG-317