Bug-o-systems CWP-18 Bedienungsanleitung

INSTRUCTIONSANDPARTS MANUALCWP-18PROGRAMMABLE CIRCLE WELDERPlease record your equipment identication information below for future reference. This inf

10A(FRONT VIEW)(REAR VIEW)MN6BCDEFKLJHG1234578910CBP-1550 ROTATION CONTROLSA. DIGITAL READOUT - Displays rotation speed as a reference value.B.

11BUG-6050 PENDANT CONTROLThe handheld terminal with keypad and text display or pendant control is used for entering the dimension and weld parameter

12PROGRAMMINGALPHA KEYSDimensions and weld parameter data is entered on the handheld terminal with keypad and text display. The alpha keys used are li

13OPERATIONWARNING: When using an open arc process, it is necessary to use correct eye, head and body protection.MAKING A WELD 1. Turn on control po

141216152531323101714412426393827283740121130192933251236221913818226353442720214323444CWP-1800 CWP-18 CIRCLE WELDER / EXPLODED VIEW

15CABLES (NOT SHOWN)CWO-2978 LN-9F CONTROL CABLECWO-3040 WELD CABLE 4/0, 50FT (QTY 2)CWO-3970 WELD CABLE 4/0 ASS’Y (YEILD FROM LDC-NA3S)CWO-3971

16GRNREDORGWHTBLKBLUORG/BLKRED/BLKWHT/BLKWHTBLKREDORGWHTBLKBLUYELBRNGRYBLKWHTREDORGWHTBLKGRNTO ACCESSORY INPUTIN FROM WELDERSUPPLY UNITTO FLUXRECOVERY

17 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1034 Panel Connector 4-T, M 2 12 CWO-3127 Brass Ring 4.250" Dia x .188" Thk 3 1 CWO-5

18 ITEM QTY PART NO. DESCRIPTION 1 1 CBP-1590 Drive Box 2 1 CWO-1677 Mount Plate 3 2 CWO-1680 W2 Fixed Leg & Wheel Assembly 4 2

19 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1550 Gear Motor (150:1) 2 1 BUG-6040 Gear / Encoder Assembly 3 1 BUG-9909 Panel Connector, 6-T

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4472 Brush Holder Support 2 1 CWO-4473 Attachment Bar 3 3 CWO-3263 Large Brush Holder 4 6 C

21543121232 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3757 Hopper Support Rod 2 1 CWO-3760 Clamp Block 1/2" 3 1 CWO-3478 1-3/4"

22431756212534 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3620 Motor Mount Bracket 2 1 CWO-4846 Right Angle DC Motor 4066 3 1 CWO-5767 Gear

2325631613126551031771111811829137115104 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 I.D. Plate 2 1 CWO-5788 Cover Plate 3 1 CWO-5887 M

24451632213524 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-5094 Upper Guard CB-2, CB-3, CW-7, CW-18 2 1 CWO-9142 Lower Guard CW-18 3 4 FAS-13

2511911810212151617756914521220111111334CBP-1545-18 ENCODER ASSEMBLY / EXPLODED VIEW / PARTS LIST / WIRING DIAGRAM ITEM

2645231362,3,4,58711129110 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-6726 Terminal Block 14-Pin 2 1 CWO-9071 Terminal Block Support CW-18 3

27 ITEM QTY PART NO. DESCRIPTION 1 32" 900-4-016 16/10 So Cable 2 1 BUG-5552-B Cable Clamp 3 1 BUG-6069-P Cable Connector 9-T, F

28 ITEM QTY PART NO. DESCRIPTION 1 1 CBP-1556 Rear Legend Plate 2 1 BUG-9446 Cord Grip 3 2 BUG-9856 Panel Connector, 2-T, F 4 2 MUG-

29CBP-1534-XX SHIELDED CABLE 6-T, F&M WIRING DIAGRAM / PARTS LIST

3PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across the

30CBP-1532-XX SHIELDED CABLE 5-T, M WIRING DIAGRAM / PARTS LIST

31CBP-1533/CWP X-MOTOR CABLE WIRING DIAGRAM / PARTS LISTABCSRK-0750TERM WTE 0602 (2)900-4-003CSR-3057-6ACON-03PS03MBLKWHT

32CWP-1816/CWP START/STOP CABLE WIRING DIAGRAM / PARTS LIST

33= INDICATES ITEMS THAT ARE SUPPLIED TOGETHER.CBP-1550 ROTATION CONTROL / WIRING DIAGRAM LFCBPLSW1TB1VTTANBLUTANTANBLUTANL1L2BLKBLKGRYBLUYELREDTLINEA

34ITEM DESCRIPTIONCBP-1550120 VACCB Circuit Breaker BUG-2923PL Pilot Light LED-2111T Transformer BUG-5218VT Volt Trap BUG-1393MC1 4-Quadrant Speed Con

352317891012131415411A1156ITEM QTY PART NO. DESCRIPTION 1 1 PXS-15106-3/32 Nozzle Insert 2 1 PXT-10570 Socket Head Screw 3 1 PXS-104

36CWO-3710-_ SUB ARC GUN ASSEMBLY123247568 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-1816 Wire Feed Adaptor 2 2 CWO-1817 Bulk Head Connector

37CWO-36603-Jaw Expandable ChucksMounts and automatically centers the Circle Welder on nozzles with or without anges. As shown below.PART NO. FOR NO

38PREVENTIVE MAINTENANCE / CW-18 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is di

39PREVENTIVE MAINTENANCE / CW-18 CIRCLE WELDER, CONT’D. Refer to CWP-18 Electrical Component Chart. (Pg. 16)NA-3 Wire Feed Control Item #6:Open contro

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40PREVENTIVE MAINTENANCE / CW-18 CIRCLE WELDER, CONT’D. IMPORTANT: Make sure the input power at the power source is turned off and the 50' weld c

41WARRANTYLimited 3-Year Warranty*Model _________________________________Serial No. ______________________________Date Purchased: _________________

5TABLE OF CONTENTS CWP-18 PROGRAMMABLE CIRCLE WELDERINSTRUCTIONS AND PARTS MANUALPAGE6... Introduction7... Setup9...

6INTRODUCTION The CWP-18 (CWP-1800) Programmable Circle Welder is designed for contour welding of nozzles into vessels or domed heads utilizing SUB-A

735"(889 mm)39" min - 71.2" max(991 - 1778 mm)43"(1092 mm)4.8" min - 37" max(122 - 940 mm)DIMENSIONSSETUPPOWER SOURCEPle

8SETUP, CONT’D.WIRE SPEED AND VOLTAGE ADJUSTMENTThe wire speed control on the front of the CWP-1810 Wire Feed Control Box has a dial that is calibrate

9CN1CN0AGFDECBCN2CN3CN4Figure 4: Side and Front views of Lincoln NA-3 Control Box. (Not to Scale.)CONTROLS (A-G) A. Ammeter - Indicates current only