Bug-o-systems UNI-BUG III Bedienungsanleitung

INSTRUCTIONSANDPARTS MANUALUNI-BUG IIITHE UNIVERSAL BUG-OWITH STITCHPlease record your equipment identication information below for future reference.

10TECHNICAL DATA / UNI-BUG IIIPower Requirement: UNI-2400 120 VAC/50-60/1 UNI-2402 240 VAC/50-60/1 UNI-2404 42 VAC/50-60/1Speed Ra

11TECHNICAL DATA: UNI-BUG III BULBPower Requirement: UNI-2720 120 VAC/50-60/1 UNI-2722 240 VAC/50-60/1 UNI-2724 42 VAC/50-60/1Spee

12TECHNICAL DATA / UNI-BUG III “T”Power Requirement: UNI-2820 120 VAC/50-60/1 UNI-2840 120 VAC/50-60/1 UNI-2822 240 VAC/50-60/1 UNI-2842 240 V

13TECHNICAL DATA: UNI-BUG III “L”Power Requirement: UNI-2920 120 VAC/50-60/1 UNI-2922 240 VAC/50-60/1 UNI-2924 42 VAC/50-60/1Speed Range:

14UNI-BUG III WIRING DIAGRAM / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARM-2279 Toggle Switch 2 1 BUG-1034 Panel Connector 3* 1 B

15UNI-BUG III SINGLE GUN WELDING KIT ITEM QTY PART NO. DESCRIPTION 1 1 UNI-2400 UNI-BUG III 120 VAC 1 1 UNI-2402 UNI-BUG III 240 VAC 1 1

16213UNI-BUG III DUAL GUN WELDING KIT ITEM QTY PART NO. DESCRIPTION 1 1 UNI-2400 UNI-BUG III 120 VAC 1 1 UNI-2402 UNI-BUG III 240 VAC 1

17312UNI-BUG III BULB DUAL GUN WELDING KIT ITEM QTY PART NO. DESCRIPTION 1 1 UNI-2720 UNI-BUG III Bulb120 VAC 1 1 UNI-2722 UNI-BUG III Bul

18UNI-BUG III “T” DUAL GUN WELDING KIT ITEM QTY PART NO. DESCRIPTION 1 1 UNI-2840 UNI-BUG III 2''-4'' “T” 120 VAC 1 1 U

19UNI-BUG III “T” DUAL GUN WELDING KIT ITEM QTY PART NO. DESCRIPTION 1 1 UNI-2820 UNI-BUG III “T” 120 VAC 1 1 UNI-2822 UNI-BUG III “T” 240

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20312 ITEM QTY PART NO. DESCRIPTION 1 1 UNI-2920 UNI-BUG III “L” 120 VAC 1 1 UNI-2922 UNI-BUG III “L” 240 VAC 1 1 UNI-2924 UNI-BUG III

21 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 Name Plate 2 1 BUG-1785 Handle 3 1 BUG-9444 Tool Kit 4 1 UNI-2410 Cover Assembly 120

228,12,21UNI-2410 COVER ASSEMBLY / EXPLODED VIEW11,16,19,322429281,46,79,10,2031,18,17,29,26,3232522,13272723,143015,5NOTE: SeeUNI-BUGIIIwiringdi

23UNI-2410 COVER ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARM-2279 Toggle Switch 2 1 BUG-1034 Panel Connector 3 1 BUG-103

24UNI-2720 UNI-BUG III BULB / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 Name Plate 2 1 BUG-1785 Handle 3 1 B

25UNI-2820 UNI-BUG III “T” / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 Name Plate 2 1 BUG-1785 Handle 3 1 BU

26UNI-2840 UNI-BUG III “T” / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 Name Plate 2 1 BUG-1785 Handle 3 1 BU

27UNI-2920 UNI-BUG “L” / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 Name Plate 2 1 BUG-1785 Handle 3 1 BUG-94

28UNI-1020 BASE ASSEMBLY / EXPLODED VIEW3162524219223233213012101817201429333161527754262313928138117101712171511

29UNI-1020 BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BER-1001 Flg. Brg. .502 x .627 x .750 x .094 2 2 BER-1002 Thrust Wa

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across the co

30UNI-2020 “L” BASE ASSEMBLY / EXPLODED VIEW31522172024251827141929541191623230211117162826121078191331326

31UNI-2020 “L” BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BER-1001 Flg Brg .502 x .627 x .375 x .750 x .094 2 2 BER-1002

32UNI-2120 “T” BASE ASSEMBLY / EXPLODED VIEW37101317817665114191141591617128182021885

33UNI-2120 “T” BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BER-1001 Flg Brg .502 x .627 x .375 x .750 x .094 2 2 BER-1002

34UNI-2140 “T” BASE ASSEMBLY / EXPLODED VIEW37101317817665114191141591612818201721885

35UNI-2140 “T” BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BER-1001 Flg Brg .502 x .627 x .375 x .750 x .094 2 2 BER-1002

36UNI-2220 BULB BASE ASSEMBLY / EXPLODED VIEW3171725242232122161210181111313826919181017121714451528292067181827

37UNI-2220 BULB BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BER-1001 Flg Brg .502 x .627 x .375 x .750 x .094 2 2 BER-1002

38UNI-1350 DUAL WELDING GROUP / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 4 BUG-1796 Machined Rack 14" 2 1 BUG-1891

392UNI-1355 DUAL CABLE ANCHOR / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BUG-2660 Fits All Clamp 2 1 BUG-5462 Right An

4TABLE OF CONTENTS UNI-BUG IIIINSTRUCTIONS AND PARTS MANUALPAGEPatents Pending 5 ...Introduction / Setup 6 ...Setup Diagram 7 ..

40BUG-1855 WELDING GROUP / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BUG-1853 Machined Rack 7-1/2" 2 1 BUG-1881 Ca

416BUG-1875 CUTTING GROUP / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1853 Machined Rack 7-1/2" 2 1 BUG-5188 T

42TROUBLESHOOTING GUIDEPROBLEM CAUSE REMEDYDoes not run. No input power • Turn on the circuit breakerIndicator lights off. • Plug in the line

43Unit runs, but no Faulty control card • Unplug the machine from power. Verify there arespeed control. no bad connections to the control card

44WARRANTYLimited 3-Year WarrantyFor a period ending one (1) year from the date of invoice, Manufacturer warrants that any new ma-chine or part is fre

5INTRODUCTIONThe UNI-BUG III is small enough to carry a cutting torch or welding gun into tight work areas or around very tight curves without the use

6SETUP DIAGRAMNote: Torch holding devices not shown for clarity.CARRYING HANDLESUPPORTROLLERIDLER SCREW KNOBSUPPORT ROLLERSDRIVE WHEELSBEAMIDLER WHEEL

7OPERATIONAlways set the Travel Direction switch to the “Off” position before powering up the machine. If the machine is powered up and the Travel Di

8CONTROLSLCD DISPLAYSKIPLENGTHCRATER FILLWELDLENGTHTRAVEL SPEED CONTROLINCREASE BUTTONDECREASEBUTTONENTERBUTTONWELD CONTACT IIWELD CONTACT ITRAVEL D

9CONTROLS, CONT’D.LCD DISPLAY: Displays the programming parameters such as travel speed, skip length, crater ll, and weld length.TRAVEL SPEED: Used